The Real Cost of Ownership: What to Consider Beyond the Build Price

When people start exploring a custom expedition vehicle, the conversation usually begins with two numbers:

1) The build cost

2) The chassis cost

Those are important, of course, but they’re only part of the picture.

 

Upfront Costs Are Only the Beginning

When planning a custom expedition vehicle, most clients focus on:

  • - The chassis

  • - The custom build

  • - Major systems and finishes

Those are the visible, exciting parts of the process. But ownership doesn’t stop once the keys are handed over. Like any high-capability vehicle, there are ongoing considerations that matter just as much in the long run.

Ongoing Costs to Factor In

Here are some of the most common post-build costs clients should plan for:

Fuel

Expedition vehicles are designed for long-distance travel and heavy loads. Larger fuel tanks offer incredible range, but fuel costs will naturally be higher than a daily driver or standard RV. Most expedition trucks have the capacity for 100 gallons of fuel, so while it will take you far, it’s definitely something that needs to be factored into the trip budgets. 

Insurance

Insurance varies widely depending on:

  • - How the vehicle is registered

  • - Stated value

  • - Usage (full-time travel vs recreational)

Understanding how to properly insure a custom expedition vehicle is critical and something we’re always happy to help clients think through. Check out our blog post with tips to insure an expedition vehicle.

Maintenance & Repairs

Even the most robust vehicles require:

  • - Routine annual maintenance

  • - Wear-and-tear service

  • - Occasional repairs over time

This isn’t a downside, it’s simply the reality of owning a high-capability, long-term travel vehicle. 

Tires & Consumables

Larger tires, suspension components, and heavy-duty systems mean replacement costs can be higher than what you’d see on a standard RV or even a van. Planning ahead makes these expenses predictable rather than surprising.

Depreciation

Depreciation is another factor that deserves attention.

Unlike mass-produced RVs, well-built expedition vehicles (especially those designed with longevity and serviceability in mind) often hold their value exceptionally well when properly maintained.

That said, depreciation still exists, and how long you plan to keep the vehicle matters. Thinking in terms of years and decades, rather than short ownership cycles, changes the equation entirely.

Why This Conversation Matters

We bring this up not to discourage anyone, but to help clients make informed, confident decisions.

Understanding the full cost of ownership means fewer surprises down the road, better long-term planning, and a vehicle that truly fits your lifestyle and expectations

If you’re curious about specifics (maintenance ranges, insurance considerations, or depreciation) we’re always happy to have that conversation.

A custom expedition vehicle is an investment in freedom, comfort, and long-term travel. Looking beyond the build price ensures that investment stays enjoyable for years to come.

If you have questions or want to dive deeper into the numbers, give us a call. We’d love to chat.

 
Fully built expedition truck camper

2025 Isuzu FTR Custom Build

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